Interface-engineered Ni-Cu-Al ferrite/polypyrrole nanocomposites: Advanced solutions for EMI shielding and stealth applications

Faculty Engineering Year: 2025
Type of Publication: ZU Hosted Pages:
Authors:
Journal: Composite Structures elseiver Volume:
Keywords : Interface-engineered Ni-Cu-Al ferrite/polypyrrole nanocomposites: Advanced solutions    
Abstract:
Radar-absorbing materials (RAMs) are classified as a vital material sector in stealth technology and electromagnetic interference (EMI) shielding. This work introduces Ni-Cu-Al ferrite/polypyrrole (PPy) nanocomposites synthesized using citrate precursor auto-combustion technique combined with an in-situ polymerization method. This interface engineering approach significantly improves homogeneity, interfacial interactions, and the synergistic electromagnetic properties of the prepared nanocomposites. Detailed characterization has been conducted on Ni0.5Cu0.5AlxFe2-xO4 (x = 0.0, 0.2, 0.4) nano-ferrites and their composites with PPy. The formation of a single-phase cubic spinel structure was confirmed by X-ray diffraction (XRD); the lattice constants decreased upon aluminum (Al) substitution, which was attributed to the reduced ionic radius magnitude of Al. Additionally, the successful coating of PPy and the integrity of the spinel structure were confirmed by Fourier transform infrared (FTIR) spectra. Moreover, scanning and transmission electron microscopy analyses showed homogeneous particle distributions with increased agglomeration and decreased crystallite sizes due to the addition of PPy. Furthermore, vibrating sample magnetometry (VSM) analyses demonstrated a significant reduction in saturation magnetization. This is due to Al substitution and the PPy coating, which are considered non-magnetic and consequently lead to a decline in magnetic parameters. The electromagnetic characterization using a vector network analyzer (VNA) showed that PPy-coated Ni-Cu-Al ferrite presented enhanced dielectric and magnetic losses and, hence, higher total shielding effectiveness (SET) of up to 27 dB in the 2–18 GHz frequency range. Optimized impedance matching with high attenuation constants was observed for Ni0.5Cu0.5AlxFe2-xO4/PPy nanocomposite for x = 0.2 due to the synergistic dielectric-magnetic losses, interfacial polarization, and conductive network formation. These results reveal the potential of Ni0.5Cu0.5AlxFe2-xO4/PPy nanocomposites, especially the moderately Al-substituted materials, for applications involving advanced EMI shielding and stealth.
   
     
 
       

Author Related Publications

  • Walaa AbdelAzim Abdulaziz AbdelAal, "Microstructure evolution and mechanical properties of Al/Al–12%Si (multilayer processed by accumulative roll bonding (ARB", ScienceDirect, 2015 More
  • Walaa AbdelAzim Abdulaziz AbdelAal, "Effect of surface roughness due to wire brushing on cold roll bonding of Al 1050 sheets", كلية الهندسة, 2015 More
  • Walaa AbdelAzim Abdulaziz AbdelAal, "Grain size affecting the deformation characteristics via micro-injection upsetting", springer, 2021 More
  • Walaa AbdelAzim Abdulaziz AbdelAal, "Synthesis and Characterization of Hybrid Fiber-Reinforced Polymer by Adding Ceramic Nanoparticles for Aeronautical Structural Applications", MDPI, 2021 More
  • Walaa AbdelAzim Abdulaziz AbdelAal, "Metallurgical analysis of ASME SA213 T12 boiler vertical water-wall tubes failure", elsevier, 2023 More

Department Related Publications

  • Tamer Ali Abdella Sebaee, "Ant Colony Optimization for dispersed laminated composite panels under biaxial loading", ScienceDirect, 2011 More
  • Adel Fathy Meselhy Ibrahiem, "Thermal expansion and thermal conductivity characteristics of Cu–Al2O3 nanocomposites", SciVerse ScienceDirect, 2012 More
  • Adel Fathy Meselhy Ibrahiem, "Optimum milling parameters for production of highly uniform metalmatrix nanocomposites with improved mechanical properties", Elsevier, 2018 More
  • Ahmed Wagih Abdallah Abdelhady Deebes, "Optimum milling parameters for production of highly uniform metalmatrix nanocomposites with improved mechanical properties", Elsevier, 2018 More
  • Abdallah Mahmoud Bayoumi Kabel, "Optimum milling parameters for production of highly uniform metalmatrix nanocomposites with improved mechanical properties", Elsevier, 2018 More
Tweet